Flextrack

Modular pulling system with unlimited flexibility

Scalable pulling force

FlexTrack is our powerful and flexible modular pulling system, engineered to take on the heavy-duty pulling tasks for you. Each module delivers up to 2 tons of pulling force, and you can add as many modules as you need, fully adaptable to your requirements. The system is ideal for curve configurations, where standard solutions fall short. With FlexTrack, you get a robust, adaptable, and future-proof solution for your production line.

Caterpillar Cable

FlexTrack - The innovative modular pulling system for cables and pipes

FlexTrack offers groundbreaking flexibility in configuring the required pulling force along the production line. The patented solution is flexible, easy to install, easy to move, and allows up to 8 units to operate synchronously, providing a total of 16 tons of pulling capacity!

Modular Pulling Capacity

Pulls 2 tons per unit (base model unit), Our patented, durable, and field-tested modular system provides all the pulling power you need, ensuring safe and efficient operation.

Compact and portable

Each base unit delivers 2 tons of pulling force. Compact design for easier factory layouts and relocations. Proven reliability with a patented modular design

Flexibility in Production Layouts

The modular system offers countless ways to position the units along the production route. Pulling capacity can be distributed across multiple positions, enabling a simpler and more compact factory layout. It is also possible to pull around curves, eliminating the need for additional pulling units before and after the bend.

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Technical Data (Base Module)

The technical data of the "base model" device can be configured according to your needs

W × H × D

2120 × 1210 × 920 mm

Weight

2200kg

Line height

995 mm

Max. pulling force

2,000 kg

Cable/pipe diameters

Max/min: 400/20 mm product diameter

Line speed

0-22 m/min

Speed control

Preset value, Dancer, Locally selected value

Torque control

Possible torque limitation

Control panels

Stainless steel IP65

Display

9″ HMI TP900 Comfort panel

Electrical control system

Siemens S7-TIA controller

Frequency converter

SEW drives

Motor

SEW flat gear motor

Remote access

Secomea box ready for remote control

Hydraulic station

Pressure max. 2 tonnes

Power supply

CEE plug 32A 3x400V

Safety circuit

Emergency stop and “opening” control

Overall safety circuit

Can be integrated into line stops as needed

Use FlexTrack for Various Pulling Applications

Innovation in pulling technology

FlexTrack is a modular pulling system that combines high flexibility with scalable pulling force. Each module provides 2 tons of pulling power, and you can add as many modules as required. Designed for both straight and curved production lines, FlexTrack ensures efficient, safe, and future-oriented pulling solutions.

Each module has two tons of traction and you can add as many modules as you need.

Get in touch about our Flextrack tensioner

Want to hear more about our Flextrack Tensioner - Caterpillar? Fill out the form here and we will contact you as soon as possible.

Anders Moestrup Rasmussen

Director and owner
Tel. +45 55 75 02 82
Email: amr@pkj.dk

Torben Hansen

Technical Support & Sales
Tel. +45 61 55 27 18
Email: th@pkj.dk

Danish engineering

The Flextrack Cable caterpillar system is invented, engineered and produced by PKJ machine factory with proud tradition for making reliable and clever engineered machines for a variety of industries and with more than 135 years of experience.